ELEVATOR BELTS

Polysur Ferro Steel Web elevator belts in combination with Pressed Steel “SJ” buckets are now available in the U.S. and Canada exclusively for cement and heavy-duty industrial markets. Accordingly, retrofit of existing large chain elevators can be accomplished to achieve a more efficient and cost-effective system, the manufacturer notes. The service is applicable also to OEM markets. In addition, the company offers a free engineering design service for new and existing elevators. 4B, (+1) 309-698-5611
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PALLETIZER

FL Series palletizers are designed to build double- or triple-stacked loads in the palletizing operation. An innovative design enables the palletizer to place a pallet on top of a completed load and build additional loads. It also assures tight, square loads centered on each pallet, maximizing both fork truck operator time and warehouse space. The FL Series double-stacked load eliminates fork truck double handling and the need for costly stand-alone, full-load stacking equipment. Columbia Machine, Inc. (+1) 360-694-1501
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SPYROMETER 3 CD

A new, interactive CD-ROM Spyrometer 3 presentation opens with a short audio-visual introduction, after which the viewer is taken automatically to the main menu where the interactive portion of the CD can be accessed, as well as other Spyrometer 3 and IST presentations. The interactive demo contains a simulation of Spyrometer 3 software, which enables browsing through various menu functions while viewing a color-video sequence of a Syprometer installed on a dry process rotary cement kiln. Many of the Windows-based menus are fully functional and can be accessed in a way similar to an actual Spyrometer 3 system. These include display settings, temperature measurement zone (TMZ) insertion, deletion, moving and resizing, TMZ attribute settings, trend settings, and D to I calibration.
Imaging & Sensing Technology, (+1) 425-881-0778
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ECS/PROCESS EXPERT FOR HIGH- LEVEL CONTROL APPLICATIONS

A fourth-generation, high-level control system, ECS/ProcessExpert offers several applications to solve process optimization challenges. The object-oriented user interface enables rapid prototyping and reduces the time needed for testing and implementation.

ECS/ProcessExpert has evolved from the company's experiences with ECS/FuzzyExpert, whose track record spans 25-plus years in the field. Product developers note that the new generation targets the following objectives:

• A state-of-the-art solution for specific process optimization challenges
• An environment incorporating the latest advances in the ECS control system platform
• An industrial platform for design, prototyping, and real-time implementation of innovative solutions for the process industries

The current version of ECS/ProcessExpert offers configurable kiln performance index objects; configurable mill performance index objects; virtual sensor for online cement fineness estimation in finish grinding plants; new generation cement mill optimization application using model-based predictive control (MPC) methodology; and, enhanced operator mimics to visualize the performance of process operators.

The open toolbox includes data exchange support functions between ECS/ProcessExpert and MATLAB (a software package with advanced control system design facilities) and an enhanced object-oriented environment to facilitate easy prototyping of ideas.

Existing MS-Windows-based ECS/FuzzyExpert installations can be upgraded to the new ECS/ProcessExpert platform. During this upgrade, customers may choose to import their existing applications to the new platform and take advantage of add-on modules of the new toolbox or replace applications with the latest generation. FLSmidth Automation A/S, (+45) 3618-2700
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ROBOTIC PALLETIZER

The company's A1600 robotic palletizer is capable of handling 60-lb. bags of cement product at a rate of 24 bags per minute. The palletizer can stack bags of various sizes and types, including paper, poly and woven-poly, without the need to change tooling. The unit provides product handling from as many as four lower-speed production lines while using very little floor space. The robot's small footprint and flexible layout allow it to fit in tight spaces, yet with capacity to expand to meet future production needs. In addition, the A1600 contains fewer moving parts, requiring less maintenance and few spare parts. Columbia/Okura LLC, (+1) 360-735-1952
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WHEEL WASH SYSTEM

The Cyclonator DCX wheel wash system is said to provide an easy-to-operate solution to drag-off problems, removing mud, rocks, and other debris before leaving the job site or landfill. Suitable for high-traffic flows, the fully automated and portable dual-axle wheel washer can accommodate up to 60 vehicles per hour and vehicle weights up to 30 tons. The Cyclonator DCX continually rotates the vehicle's tires while spraying low-pressure, high-flow water, which is completely recycled. An internal sludge conveyor removes mud and debris to an external hopper. The Cyclonator DCX is ready for year-round use in northern climates with optional internal heaters. Riveer Company, (+1) 888-857-7304
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LININGS

Kalmetall-TC (tungsten carbide) is said to withstand the severe impact and abrasion that prematurely wear out other linings, outlasting alumina ceramic as much as five times in actual practice. The lining reportedly works well in processing machinery components and in pipes and elbows for pneumatic and gravity piping systems. Kalmetall-TC also can be used in mixing equipment as well as fan blades handling coal, ore, and other abrasive granular products such as sand, coke, and ferro-silica. Wear- and impact-resistant, the product is a tungsten-carbide alloy utilizing the chemically bonded elements of tungsten and carbon. The hard grains of tungsten carbide are combined through a sintering process into tiles and shapes. Thin, small tiles are available, as well as larger, thick pieces for piping liners. The thin tiles are typically silver-brazed onto the surface to be protected or installed using the Kalbond adhesive process. The larger, thicker pieces are installed as tiles or pipe lining segments with epoxy. Abresist Corp., (+1) 800-348-0717
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VIRTUAL WEIGHT INDICATOR

VIRTUi is HMI software that turns a PC workstation into a virtual weight indicator, displaying weight data and allowing operator interface directly from a computer. It is an NTEP-approved solution that provides the functionality of a basic weight indicator when paired with the company's iQUBE Digital Diagnostic Junction Box. The combination of these technologies allows the digital calibration and diagnostic monitoring of load cells and provides the ability to remotely view load cell status via a web browser. VIRTUi is especially suitable for weighing applications that integrate with PC software. For new or retrofit applications, iQUBE features the latest analog to digital technology. It combines load cell matching and scale calibration to supply diagnostic information for load cells, weighing errors, and system functionality in any multi-cell scale system. Rice Lake Weighing Systems, (+1) 715-234-9171
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COLLATED RIVET STRIPS

The Rapid Loader collated rivet strips are said to speed and simplify installation of the company's rivet-hinged and butt-rivet conveyor belt fasteners by loading multiple rivet sets in only 20% of the time needed to load the same number of rivets individually. Plastic strips hold four sets of five rivets in the pattern required for installation, ready for simultaneous loading into 20-rivet MSRT or MBRTA multiple guide-block installation tooling. Each block of 20 rivets, which installs four adjacent fasteners, loads in about seven seconds using the strips, compared with about 35 seconds when single rivets are loaded. Strips are color coded to assure correct rivet size selection for belt thickness and for consistency across the splice. After insertion into guide blocks, rivets are released from the rapid loader strip as each set is tapped with the installation hammer. With blocks preloaded, users hammer-dive five rivets at a time across the belt's width, using a special five-pronged drive rod. The self-setting rivets feature breakaway pilot nails that penetrate the belt without damaging or weakening its carcass. The plastic strips narrow to a thin checkpoint between each five-rivet set, easily broken by hand flexing for tasks requiring fewer than four sets. All eight sizes of the rivet-hinged series, in steel or stainless steel, are available in strips packaged 60 four-set strips (1,200 rivets) per high-visibility yellow bucket — enough rivets to complete two, 48-in. splices. Flexible Steel Lacing Co., (+1) 630-971-0150
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BROKEN BAG DETECTOR

The company's second generation DustAlarm broken bag detector uses triboelectric technology to monitor dust emissions from bag houses and industrial dust collection systems. Compatible with a wide range of powders and bulk solids to meet the needs of virtually any industry, the manufacturer notes, the DustAlarm broken bag detector provides an economical solution for the detection of leaks and filter failures. In operation, an electric signal is generated when dust particles collide with the detector's stainless steel probe; and, an alarm output indicates changes in filter condition, thereby protecting blowers from damage by signaling the time to replace filters. Electronics include sensitivity, alarm-level, and time-delay adjustments to prevent generation of false signals from normal operations. A rugged NEMA 4 housing encloses DustAlarm electronics, while providing easy access for all adjustments; and, plug-in terminal blocks and cable glands simplify commissioning. A multi-colored LED shortens setup time and provides local indication of an alarm condition. Available with either integral or remote electronics, the broken bag detector is especially suited to high-temperature/vibration applications in the remote version. Monitor Technologies LLC, (+1) 800-601-5953
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DUST RECLAIM SYSTEMS

Product developers note that the CycloLok Dense Phase Conveyor is designed to handle highly abrasive and friable materials in low-volume applications, withstanding even harsh environments, as in blast furnace dust reclaim. Featuring only one moving part and solid-state controls, the CycloLok is said to be nearly maintenance free. It operates on plant air and is available in carbon or stainless steel. The gravity-loaded, bottom-discharge conveyor will typically handle up to two tons per hour and can withstand temperatures up to 450°F. Cyclonaire Corp., (+1) 800-445-0730
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